Maruti zen service manual

Under the hood of this car is a 37 horsepower Suzuki engine. Since "Maruti" started selling its cars to the countries of Asia and the Middle East. The release of "Maruti", also famous as "Zen", dates back to this time. The interior of the car was changed: it became more spacious and more comfortable. Until , Maruti-Suzuki was engaged in the production of run-in and discontinued Suzuki vehicles in other countries. But already in the start of production of the current model range of the brand was announced.

In the same year, deliveries of Maruti-Suzuki cars began to neighboring countries, primarily Pakistan and China. And in , the construction of a new plant of the company began, which also included a design bureau, intended to start the creation of its own Maruti models with the technical support of the Japanese brand.

Already in , the company set its own record, producing 1. At this time, the company released a seven-seater compact van "Maruti Suzuki Ertiga". The name of this car is very symbolic, since Er translates as a row Rows , and Tiga means 3, i. Ertiga stands for 3-row seating configuration. Read Book Maruti Swift Vdi Service Manual File Type maruti swift vdi service manual file type and numerous books collections from fictions to scientific research in any way.

Indian automobile company Maruti Udyog Ltd - the largest in India, orienting itself to the production models on the basis of Suzuki. The vehicles with the most documents are the Other Model, Vitara and Swift.

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Maruti Suzuki Swift hatchback Car is available in 6 exciting colours, 3 models - Lxi, Vxi, Zxi and L Engine option that offers the best-in-class performance. Download latest Maruti Swift brochure online in India. View and Download Suzuki Swift owner's manual online. Sign In. Hi Musty, The Owners Manual are easy to find, and indeed if you own the vehicle, you have a hard copy of the same.

Car Repair Manual Maruti Zen ivmarkt. In case of MPFI vehicles, the interval is kms. However, if quality of fuel has been poor, it is recommended that you change the filter at earlier intervals as prescribed by the service manager of the Maruti Suzuki service station. You will find plenty of Maruti Suzuki service centres across India.

Download latest Maruti Dzire brochure online in India. Prior to this, the "Swift" nameplate had been applied to the rebadged Suzuki Cultus in numerous export markets since and became its own model. Check colours, design, safety, reviews and interiors of Swift at Maruti Suzuki Arena. Maruti Suzuki Swift 1st Paid Service Charges from authorized Service Centre maruti suzuki Buzz 1 year ago 3 minutes, 27 seconds 15, views Maruti Swift, , Service, Pattern 1 st, service, - km 2nd, service, - km 3rd, service, - km 4th, service, - km 5 th.

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Fuel system out of order. Fuel pressure out of specification Diag. Momentary lack of Spark plug faulty or plug gap as out Spark plugs in Section 6F. Can occur at all Fuel pressure out of specification Diag. The engine makes Ignition system out of order. Worn piston and cylinder Cylinders, pistons and piston rings inspection in Section 6A. Worn piston ring groove and ring Pistons and piston rings inspection in Section 6A.

The vacuum checking proce- dure is as follows: 1 Warm up engine to normal operating temperature. Special Tool A : 3 Start engine and warm it up to normal operating temperature. Intake manifold 2.

Throttle body 3. Gasket 4. Fuel delivery pipe 5. Fuel injector 6. EVAP canister purge valve 7. Use new intake manifold gasket. Exhaust manifold 2. Engine hook 3. Exhaust manifold cover 4.

Oxygen sensor 5. Exhaust manifold gasket 6. Exhaust pipe seal ring 7. Exhaust pipe 8. Exhaust manifold cover bolt 9. Stud bolt Catalytic converter case gasket Timing belt 2. Tensioner 3. Tensioner plate 4. Tensioner spring 5. Camshaft timing pulley 6. Tensioner bolt 7. Pulley bolt 8. Seal 9. Inside cover seal Inside cover Outside cover seal With crankshaft locked, remove crankshaft timing belt pulley bolt 3.

If turned, interference may occur among piston and valves, and parts related to piston and valves may be damaged. Never bend twist timing belt. Hand tighten only at this time. Check to ensure that plate movement in arrow direction as shown in figure causes tensioner to move in the same direction.

If no associated movement between plate and tensioner oc- curs, remove tensioner and plate again and reinsert plate lug into tensioner hole. After making sure that belt is free from slack, tighten tensioner stud 1 first and then tensioner bolt 2 to each specified torque. Then confirm again that two sets of marks are aligned respec- tively. Tightening Torque a : 11 N m 1. Oil pan: Apply sealant to oil pan mating surface. Oil pump strainer 3. O-ring 4.

Drain plug gasket 5. Drain plug 6. Oil pan bolt 7. Oil pan nut 8. Remove oil, old sealant, and dusts from mating surfaces and oil pan inside. Clean oil pump strainer screen. Tighten drain plug to specified torque. Tightening Torque a : 50 N m 5.

Tighten bolts and nut to specified torque. Rotor plate 2. Inner rotor: Apply thin coat of engine oil. Outer rotor: Apply thin coat of engine oil. Gasket 5. Pin 6. Pin 7. Relief valve: Apply thin coat of engine oil.

Replace as neces- sary. NOTE: When installing oil seal 1 , press-fit it till its end face is flush with oil pump case 2 end face. Check outer and inner rotors, rotor plate, and oil pump case for excessive wear or damage. Refer to figure 1. Dowel pin for proper installation of these parts. Camshaft 2. Camshaft oil seal 3. Rocker arm shaft 4. O-ring 5. Rocker shaft bolt 6. Rocker arm IN 7.

Rocker arm No. Rocker arm 2 must be replaced if its cam-riding face 3 is badly worn. Difference between two readings is arm-to-shaft clearance on which a limit is specified.

If limit is exceeded, replace shaft or arm, or both. Item Standard Limit The procedure is as follows. Install O-ring to rocker arm shaft.

Install camshaft housing to camshaft and cylinder head. Apply engine oil to sliding surface of each housing against camshaft journal. Apply sealant to mating surface of No. Tightening Torque a : 60 N m 6. Valve cotters 4. Valve stem seal Camshaft housing: 2. Valve spring retainer 5. Valve spring seat Apply sealant to mating surface of No.

Loosen all valve lash adjusting screws fully. Be sure to take reading at more than one place along the length of each stem and guide. If clearance exceeds limit, replace valve and valve guide. If pitting or wear is found there, valve stem end may be resurfaced, but not so much as to grind off its chamfer.

When it is worn so much that its chamfer is gone, replace valve. Seat width for intake valve seat: 1. Limit of distortion: 0. Valve Springs Referring to data given below, check to be sure that each spring is in sound condition, free of any evidence of breakage or weak Special Tool A : B : 2 Install valve guide to cylinder head. Heat cylinder head uniformly at a temperature of 80 to C to F so that head will not be distorted, and drive new valve guide into hole with special tools.

After applying engine oil to seal and spindle of special tool Valve guide installer handle , fit oil seal to spindle, and then install seal to valve guide by pushing special tool by hand. After installing, check to be sure that seal is properly fixed to valve guide. Adjust drive belt tension, referring to Section 6B. Refer to Section 1B. Adjust intake and exhaust valve lashes as previously out- lined.

Top ring 2. Oil ring 4. Piston 5. Connecting rod 6. Connecting rod bearing cap 7. Connecting rod bearing 8. Piston pin 9. Piston pin circlip Ease out piston pin circlips 1 , as shown. Force piston pin out. If cylinder bore is very rough or deeply scratched, or ridged, rebore cylinder and use oversize piston. Using a cylinder gauge, measure cylinder bore in thrust and ax- ial directions at two positions as shown in figure.

Piston clearance should be within specification as given below. If it is out of specification, re- bore cylinder and use oversize piston. Piston clearance: 0. If measured gap is out of specification, replace ring. NOTE: Decarbon and clean top of cylinder bore before inserting pis- ton ring.

Measure crank pin for out-of-round or taper with a micrometer. If crank pin is damaged, or out-of-round or taper is out of limit, replace crank- shaft or regrind crank pin to undersize and use undersize bear- ing.

If clearance exceeds its limit, use a new standard size bearing and remeasure clearance. Item Standard Limit Bearing That is, install number 2 stamped piston to cylinder which is identified with number 2 and a number 1 piston to cylin- der with number 1. Unit: mm in. Piston Cylinder NOTE: Do not apply oil between connecting rod and bearing or be- tween bearing cap and bearing. These guide hoses protect crank pin and threads of rod bolt from damage during installation of connecting rod and piston assembly.

Adjust water pump drive belt tension, referring to Section 6B. Adjust accelerator cable play. Refer to Section 6E1. Check to ensure that all removed parts are back in place.

Front lower cross member Engine mounting member Engine front mounting Front lower cross member bolt 4. Brake booster hose 1 from intake manifold. Canister purge hose 2 from EVAP canister purge valve.

For engine and transmission removal, it is not necessary to re- move left side of drive shaft from steering knuckle, but remove right side of drive shaft. Cylinder block 6. Timing pulley key Pin 2. Front oil seal: 7. Crankshaft: Oil seal housing gasket Apply engine oil to contact part Apply engine oil to crankshaft Special Tool A : 3 Remove crankshaft pulley, timing belt and crankshaft timing pulley.

Rotate crankshaft slowly. If runout exceeds its limit, replace crankshaft. Limit on runout: 0. Crankshaft thrust play Measure this play with crankshaft set in cylinder block in the normal manner, that is, with thrust bearing 1 and journal bearing caps installed. Upper half of bearing 2 has oil groove 3 as shown in figure. Install this half with oil groove to cylinder block 1.

If clearance ex- ceeds its limit, replace bearing. Always replace both upper and lower inserts as a unit. A new standard bearing may produce proper clearance. On mating surface of cylinder block, five alphabets are stamped as shown in figure. Bearing cap bore diameter Alphabet stamped without bearing Finished diameter: Measurement should be taken in two directions perpendicular to each other in order to check for out-of-round.

If the surface contacting clutch disc is damaged, or excessively worn, replace flywheel. Check flywheel for face runout with dial gauge. If runout exceeds its limit, replace flywheel. Cylinder Block Distortion of gasketed surface A: Piston diameter as measured. Fit them sequen- tially in ascending order, 1, 2, 3, 4 and 5, starting from pulley side. The radiator is of tube-and-fin type. Thermostat case Heater core Throttle body D Not enough coolant Check coolant level and add as necessary.

D Faulty thermostat Replace. D Faulty water pump Replace. D Dirty or bent radiator fins Clean or remedy. It is not necessary to remove radiator cap to check coolant level. If replacement of cap is re- quired, use proper cap specified torque for this vehicle. Pressure holding capacity: 90 kPa 0. Add water until system is filled and run engine until upper radiator hose is hot again. Also be sure to disconnect negative cord from battery terminal before removing any part.

Tighten each clamp securely. After installation, check each joint for leakage. Disconnect negative cable at battery. In order to reduce the chance of personal injury, cover hose and pipe to be disconnected with a shop cloth. Be sure to put that cloth in an approved con- tainer when disconnection is completed.